​ANTI-CORROSION COATINGS | Carboline Polska
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ANTI-CORROSION COATINGS

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Anti-corrosion coatings technical support: 
Marcin Gajda - mgajda@carbolinepolska.pl
+48 502 239 307

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R E L I A B L E

Protecting from corrosion

ANTI-CORROSIVE COATINGS ARE EFFECTIVE PROTECTION OF STEEL SURFACES
AND CONCRETE


Properly made anti-corrosion or fire protection will allow the structure of the facility to maintain its impeccable and aesthetic condition for much longer, without the need for additional repairs over a long period of use. This is extremely important due to the savings resulting from the lack of the need for repairs, but also due to the necessity to turn off the use of the facility for the time of repairs. A well-chosen coating is a safe and long-lasting object. Due to the diverse needs and requirements of our customers, we have created a wide range of top-shelf anti-corrosion coatings. In our website you will find selected products for corrosion protection Carboline USA.

We present a wide selection of industrial anti-corrosion coatings, varied in terms of protection time as well as corrosion or environmental requirements. We offer strong primers, super-resistant topcoats, acrylic, polyurethane, epoxy as well as heat-resistant and fire-resistant coatings for steel and concrete. We especially recommend our coatings where there are very severe corrosive or environmental conditions with a long period of use. We care about customer satisfaction, which is why our products are the result of many studies and tests. The Carboline brand is a guarantee of their excellent quality and proven effective operation. We encourage you to familiarize yourself with the available offer. If you have any questions or concerns, please do not hesitate to contact us.

S A F E G U A R D

How to protect a metal surface against corrosion?

ANTI-CORROSION COATINGS

Anticorrosive protection of metal surfaces requires the use of a special type of coating.




 

ANTICORROSION COATINGS are groups of coatings with the most advanced properties. They combine the properties of primers, primers and topcoats, so they can be applied as a single layer. Anticorrosive coatings can be applied to iron, steel and galvanized surfaces, which is why they are widely used in industry, but also at home and in the garden. Anti-corrosion coatings are used to protect all kinds of steel structures that are exposed to water and moisture, as well as metal fences, furniture and metal elements of small architecture.
PRIMING COATINGS they constitute the first protective layer and prevent the formation of new corrosion centers. The priming coating can also neutralize the already existing small groups of rust. It is an excellent base for a topcoat or an intermediate coat.
UNDERCOAT (intermediate) is applied before the topcoat is applied. It provides better adhesion and a protective barrier against the ingress of moisture and water vapor, which is the main cause of rust. Our offer includes traditional undercoat paints or modern coatings combining the properties of primers and undercoats.

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APPLICATION

How to apply anti-corrosion coating?

Anti-corrosion coatings can be applied with a brush or roller or with the use of specialized pressure painting units. The latter solution is used primarily in industry, where there are large surfaces that require thorough painting in a short time. Application of anti-corrosion coating with the use of an aggregate accelerates and improves painting work. For painting steel, iron and cast iron, phthalic, chlorinated rubber, polyurethane and epoxy coatings are used. For aluminum and galvanized surfaces, vinyl, polyvinyl, acrylic, acrylic-latex and polyvinyl-latex coatings will be a better choice.

We are happy to advise you and answer your questions if you do not know what anti-corrosion coating will be appropriate for a given type of surface.

ALKIDE PRODUCTS
    >>  PRODUCTS  >>  ANTI-CORROSION PRODUCTS  >>  ALKIDE PRODUCTS >>  CARBOCOAT GP3

The most commonly used anti-corrosion coatings. Their name comes from the alkyd resins used as a binder. They belong to solvent coatings. They are characterized by resistance to variable external factors and a relatively low purchase price.

ALKIDE PRODUCTS
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Anti-corrosion coating for priming steel substrates: Modified alkyd, pigmented with zinc phosphate. It can be covered with almost all topcoats, including polyurethane coating. It tolerates the presence of old but well-adhesive paint coats. Due to the excellent adhesion of both pure steel to the oxidized surface, and also due to the corrosion of pigmentation, this primer prevents corrosion and provides quick and effective protection. GP3 primer​​ dries quickly, allowing the topcoat to be applied for a short time. This product is also recommended as an industrial primer with excellent atmospheric stability, even in an uncoated state.
 
Recommended use:
Usually on metal surfaces of steel structures, equipment, pipelines and for repair work where sandblasting cannot be performed. 
Not Recommended Use:
Dip mode and direct exposure to severe conditions without the use of a suitable topcoat.

Carbocoat GP3
 

Carbocoat GP3
ZINC PRIMERS
    >>  PRODUCTS  >>  ANTI-CORROSION PRODUCTS  >>  ZINC PRIMERS  >>  CARBOWELD 11P  >>  CARBOZINC 658  >>  CARBOZINC 11  >> CARBOZINC 858
ZINC PRIMERS
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Carbo Weld 11 Primer Equivalent Intended for use in industrial abrasive blasting and subsequent priming lines; applied in layers with a thickness of 16-18 μm, it dries very quickly (dry to the touch after 5 minutes at 20 ° C and 1 minute at 40 ° C); anti-corrosion coatings made of this primer protect the steel for at least 6 months.

Carboweld 11P

Carbo Weld 11 Primer Equivalent Intended for use in industrial abrasive blasting and subsequent priming lines; applied in layers with a thickness of 16-18 μm, it dries very quickly (dry to the touch after 5 minutes at 20 ° C and 1 minute at 40 ° C); anti-corrosion coatings made of this primer protect the steel for at least 6 months.

Carbozinc 658
 

Solvent-based, highly pigmented with zinc dust (min. 85% of metallic zinc in the coating), anti-corrosive primer based on an inorganic (ethyl silicate) binder. The recommended surface preparation is abrasive blast cleaning to Sa 2.5 for immersion service and Sa 2 for non-immersion service. It can be a very good independent corrosion protection in the case of immersion operation in fresh water, salt water and in solvents.

Carbozinc 11
 

Anticorrosive epoxy primer that can be applied in thick layers (up to 150 µm) once, cures already at 2 ° C, 81% of metallic zinc in the coating. Recommended surface preparation by abrasive blasting to the cleanliness degree of Sa 2 according to PN-ISO 8501-1. An important advantage of the primer is the unlimited maximum time of application of subsequent layers, which is very important in the case of investments carried out over a longer period of time.

Carbozinc 858
 

Carboweld 11P
Carbozinc 658
Carbozinc 11
Carbozinc 858
EPOXY
    >>  PRODUCTS  >>  ANTI-CORROSION PRODUCTS  >>  EPOXY  >>  BITUMASTIC 300 M   >>  CARBOGUARD 893   >>  CARBOGUARD E19  >> CARBOGUARD 60
    >>  CARBOGUARD 635  >>  CARBOGUARD 885 (LT)  >>  CARBOGUARD 890  >>  CARBOGUARD 891  >>  CARBOGUARD 893 SG (LT)  >>  CARBOMASTIC 15LT
    >>  CARBOMASTIC 18 FC  >>  CARBOMASTIC 18 NT  >>  CARBOMASTIC 242

This type of anti-rust coating is used on both light metals and steel, concrete and wood. The surface obtained with its help is resistant to water, oils, greases, chemicals and alcohol. It is used to protect power installations, bridges and various types of pipelines against rust.

EPOXY
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Bitumastic 300 M
 

Anticorrosive epoxy bitumen paint, intended for the protection of steel and concrete, used in one or two layers. It is characterized by excellent chemical resistance, corrosion resistance and abrasion resistance. Possibility to obtain a thick coating (400-610 micrometers) in one layer.

Epoxy, universal, low-solvent (77% vol. Solids), high-build (recommended dry film thickness 75-150 µm), anti-corrosion coatings intended for use both as a primer and as an intermediate; it can be applied directly on steel and concrete as well as on substrates primed with ethyl silicate paints pigmented with zinc dust.

Carboguard 893
 

Carboguard E19 is a 2-component anticorrosive epoxy primer, highly resistant to strong acids and salts, proven in the petrochemical industry. It has very good resistance to mild acids and solvents and excellent corrosion resistance. Hardened is durable and resistant to abrasion. Excellent adhesion to aluminum.

Carboguard E19
 

Epoxy-polyamide, aliphatic amine hardened, high-build (recommended dry film thickness 75-125 µm), anti-corrosion coating intended for use both as a primer and as an intermediate; it can be applied directly on steel and concrete, as well as on substrates primed with zinc dust pigmented ethylsilicate paints, as well as on galvanized steel coatings; has an extended time to 1 year to apply the next layer without any special treatment, 
in case of a long period of investment implementation. Carboguard 60 is a replacement product for Carboguard 888 and guarantees the same durability as Carboguard 888.

Carboguard 60
 

Cross-linked polymer epoxy amine. A universal liquid epoxy anticorrosive agent with a number of attributes, including: low temperature curing, surface tolerance, short application time, tolerance of application and drying moisture and excellent corrosion protection.

Carboguard 635
 

Epoxy-polyamide anti-corrosion coatings. Versatile anti-corrosion coatings resistant to corrosion. Can be used as a primer, intermediate coat, self-priming topcoat or zinc primer. Can be topcoated with the same coating or with other permanent topcoats. It has surface tolerance properties. Optionally, there is a low temperature (LT) cure option at 2 ° C (35 ° F). Anti-corrosion coating is suitable for use in the marine industry, both above and below water (underwater applicability applies to selected paint colors. See Restrictions).

Carboguard 885 (LT)
 

Self-priming anti-corrosion epoxy topcoat cured with cycloaliphatic amine has the best features of polyamide and amine cured epoxy paints (flexibility, low internal stress, abrasion resistance, easy application, chemical resistance); the ability to work in continuous immersion in fresh and salt waters; high-build (one time up to 250 μm), low-solvent (75% by volume of solids), applied on steel and concrete, a wide range of colors.

Carboguard 890/890 LT
 

Self-priming, high-build (dry applied in 100-250 μm thick layers), low-solvent (75% vol. Solids) anti-corrosive epoxy paint, coatings which may come into direct contact with drinking water; has properties similar to Carboguard 890; only available in certain colors.

Carboguard 891
 

Anti-corrosion coating based on epoxy resin with a polyamide hardener and a corrosion inhibitor (zinc phosphate). Universal corrosion-resistant coating. It can be used as a primer, intermediate or primer coat on steel or inorganic zinc screeds. The same paint can be used as a coating or different high-performance finishes can be used.

Carboguard 893 SG (LT)
 

Low-temperature anti-corrosion version of Carbomastic 15 primer, hardens at +2 degrees Celsius.

Carbomastic 15 LT
 

A high-build anti-corrosion epoxy coating intended for work in the most corrosive conditions, also in immersion.

Carbomastic 18 FC
 

Anti-corrosion modified epoxy coating, thick coat recommended for internal walls of tanks, pipelines, sewers, sewage tanks and as a highly resistant coating on steel and concrete in conditions such as splashes, spills and vapors. Widely used for offshore structures, marine installations and pile structures. Provides excellent anti-corrosion protection for structures operated underground. It is suitable for coating any elements of railway carriages. Solids content 80%.

Carbomastic 18 NT

Anti-corrosion epoxy-urethane coating, pigmented with aluminum flake, high-build (up to 125 μm dry once); The scope of application is similar to that of Carbomastic 15 (manually cleaned steel substrate, seasoned galvanized substrate, old paint coatings), but it is intended for painting when there is a need to perform anti-corrosion works at minus temperatures (down to -18 ° C).

Carbomastic 242

Bitumastic 300 M
Carboguard 893
Carboguard E19
Carboguard 60
Carboguard 635
Carboguard 885(LT)
Carboguard 890
Carbomastic 15LT
Carboguard 893 SG
Carboguard 891
Carbomastic 18FC
Carbomastic18NT
Carbomastic 242
PLASITE
    >>  PRODUCTS  >>  ANTI-CORROSION PRODUCTS  >>  PLASITE  >>  PLASITE 4100  >>  PLASITE 4300
PLASITE
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It is a multi-component anti-corrosion coating  vinyl ester with a special hardening system with an inert flake pigment, ensuring excellent physicochemical properties. Anti-corrosion coatings  intended for the production of thick protective coatings for tanks with high chemical resistance and maintenance coatings exposed to strong factors.

Plasite 4100
 

Multi-component anticorrosive vinylester resin with a special hardening system with an inert flake pigment, ensuring excellent physicochemical properties. Anti-corrosion product intended primarily as a material for the creation of thick protective coatings in tanks where there is a need for high chemical resistance and as maintenance coatings in conditions of strong exposure to factors.

Plasite 4300

Plasite 4100
Plasite 4300
PHENOL
    >>  PRODUCTS  >>  ANTI-CORROSION PRODUCTS  >>  PHENOL  >>  PHENOLINE 187 PRIMER & FINISH  >>  PHENOLINE 1205
PHENOL
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Anti-corrosion epoxy phenolic coating hardened with amine adduct for continuous operation under immersion, also at elevated temperatures, in fresh and salt water, hydrocarbons (fuels) and concentrated lyes; the system consists of 125 μm primer (Carboline 187 Grunt) and 1-2 coats of topcoat (Carboline 187 Finish) 125 μm each; high-build, low-solvent, very good chemical resistance, flexibility and abrasion resistance; approved (FDA 21 CFR 175.300) for direct contact with food products; the preferred applications are tanks for concentrated alkalis and all kinds of fuels (petrochemicals).

PHENOLINE 187 PRIMER & FINISH
 

Anti-corrosion self-priming epoxy novolac coating with glass flakes; high-build (once up to 400 μm dry), low-solvent (70% by volume solids); increased abrasion resistance compared to other Phenoline inks; excellent resistance to deionized water and crude oil up to 95 ° C and excellent overall chemical resistance; works with cathodic protection.

PHENOLINE 1205

Phenoline 187
Phenoline 1205
POLYURETHANE
    >>  PRODUCTS  >>  ANTI-CORROSION PRODUCTS  >>  POLYURETHANE  >>  CARBOTHANE 133 HB   >>  CARBOTHANE 133 HG  >>  CARBOTHANE 134 HP
    >>  CARBOTHANE 134 HS  >>  CARBOTHANE 134 PU  >>  CARBOXHANE 2000 TOPCOAT

This type of anti-rust paint is used on both light metals and steel, concrete and wood. The surface obtained with its help is resistant to water, oils, greases, chemicals and alcohol. It is used to protect power installations, bridges and various types of pipelines against rust.

POLYURETHANE
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Polyurethane anticorrosive topcoat, hardened with aliphatic isocyanate, with excellent simultaneous chemical and weather resistance; high-build (recommended dry thickness 75-125 µm), low-solvent (57 vol.% solids); creates semi-gloss coatings with a wide range of applications in road construction (bridges, viaducts), chemical, pulp and paper, petrochemical (oil rigs) industries, etc .; can be applied directly to coatings of inorganic silicate primers such as eg Carbozinc; a wide range of colors.

CARBOTHANE 133 HB
 

Polyurethane anticorrosive topcoat with an aliphatic hardener. Anti-corrosion coating creating thick, glossy coatings with exceptional weather resistance and coating hardness. Suitable for use on a variety of Carboline undercoats and intercoats. The material provides high corrosion resistance in a wide range of colors.

CARBOTHANE 133 HG

Anti-corrosion coatings with high gloss and high-durability polyurethane outer layer that can be easily sprayed with conventional and non-air devices. The anti-corrosion product is characterized by excellent fluidity and application properties, thanks to which the obtained surface is smooth, durable and easy to clean.

CARBOTHANE 134 HP

Anti-corrosion coating with polyurethane topcoat, high solid version, with reduced VOC content.

CARBOTHANE 134 HS

Polyurethane anticorrosive topcoat, hardened with aliphatic isocyanate, with excellent simultaneous resistance to chemical agents and durability of color and gloss in natural weather conditions; creates gloss coatings that are easy to keep clean; recommended dry application in layers with a thickness of 40 µm; a wide range of colors.

CARBOTHANE 134 PU

A multipolymer anticorrosive topcoat that does not require an intermediate coat, used on oil rigs, ships and bridges.

CARBOXANE 2000 TOPCOAT

Carbothane 133 HB
Carbothane 133 HG
Carbothane 134 HP
Carbothane 134 HS
Carboxane 2000 TOPCOAT
Carbothane 134 PU
ACRYLIC
    >>  PRODUCTS  >>  ANTI-CORROSION PRODUCTS  >>  ACRYLIC  >>  CARBOCRYLIC 1290   >>  CARBOCRYLIC 1295 HS  >>  CARBOCRYLIC 3359
    >>  CARBOLINE TS 615

These are anti-rust coating with a high content of high-quality acrylic resins. Anti-corrosion coatings with acrylic are used for steel, cast iron, galvanized surfaces, light metals (brass, copper, aluminum, etc.). Noteworthy is the possibility of their use both on new surfaces and those covered with rust.

ACRYLIC
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Universal, two-component anti-corrosion coating with acrylic, suitable for application on previously primed steel and concrete surfaces. Carbocrylic 1290 is an anticorrosive topcoat with excellent weather resistance. It creates a shiny, smooth and hard coating that is easy to clean.

CARBOCRYLIC 1290
 

CARBOCRYLIC 1290

Anti-corrosion acrylic two-component coating with a high content of solid particles. Anti-corrosion coating creates a topcoat with excellent weather resistance. It creates a shiny, smooth and hard surface that is easy to clean. It is perfect for use in the chemical industry, offshore, in power plants and other heavy industry sectors.

CARBOCRYLIC 1295 HS

A water-dilutable acrylic anticorrosive topcoat of a new generation that creates coatings with simultaneous chemical resistance and resistance to weather conditions and ultraviolet radiation; can also be applied over other ground layers, as well as CARBOZINC 11.

CARBOCRYLIC 3359

A one-component anticorrosive acrylic topcoat with excellent hiding power and flow properties.

CARBOLINE TS 615

Carbocrylic 1290
Carbocrylic 1295 HS
Carbocrylic 3359
Carboline TS 615
Polyvinyl
    >>  PRODUCTS  >>  ANTI-CORROSION PRODUCTS  >>  ACRYLIC  >>  CARBOLINE 1037 WP

Anti-corrosion primer coating, polyvinyl-butyral, one-component. A thin film primer applied to non-ferrous metals to increase adhesion, avoiding abrasive blasting.

POLYVINYL
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Anti-corrosion coating primer, polyvinyl-butyral, one-component. A thin film primer (pre-treatment agent) applied to non-ferrous metals to increase adhesion, avoiding abrasive blasting.

CARBOLINE 1037 WP 

Carboline 1037 WP
HEAT-RESISTANT
    >>  PRODUCTS  >>  ANTI-CORROSION PRODUCTS  >>  HEAT-RESISTANT  >>  CARBOCOAT HM21   >>  THERMALINE 200 ALUMINUM  >>  THERMALINE 200 PRIMER
    >>  THERMALINE 400 EU P&F  >>  THERMALINE 450  >>  THERMALINE 4000  >>  THERMALINE 4674  >>  THERMALINE 4700  >>  THERMALINE 4900R

HEAT RESISTANT COATINGS
These are anti-corrosion products that provide protection against corrosion in places exposed to high temperatures. Their task is to provide effective corrosion protection in order to keep the material intact for a long time. Used, inter alia, to cover various types of heat exchangers, tanks or heating pipes. Can be used both outside and inside buildings. Available in various colors. To be applied with a brush, roller or spray method. In order to achieve maximum effectiveness, it is necessary to properly prepare the surface.

A WIDE RANGE OF HEAT-RESISTANT COATINGS FOR VARIOUS APPLICATIONS
We offer a wide selection of heat-resistant coatings for various purposes. Our products provide reliable protection even in the toughest conditions. Resistant to high temperatures, chemical vapors and weather conditions. In our assortment you will also find products for special tasks - paints resistant to continuous temperature up to 540 ° C! Individual types ensure high resistance to thermal shock! They effectively protect the entire covered surface, preventing corrosion. We cordially invite you to familiarize yourself with the detailed specification of heat-resistant coatings available in our offer.

EXAMPLE APPLICATION OF HEAT-RESISTANT COATINGS
Heat-resistant coatings protect painted surfaces against high and very high temperatures, up to several hundred ° C. Our Thermaline series coatings are used in many industries, where they are constantly exposed to unfavorable thermal conditions. For priming steel, when the temperatures in continuous operation do not exceed 220 ° C, and periodically 260 ° C, we recommend Thermaline 200 Primer, which is characterized by good flexibility and high chemical resistance. Thermaline 400 EU Primer & Finish heat-resistant coating is a high-quality combination of a primer and a topcoat. This anti-corrosion coating is intended primarily for the protection of steel under thermal insulation at temperatures up to 204 ° C with continuous operation and up to 232 ° C with periodic operation. Thermaline 4700 is a topcoat with a modified silicone coating that is resistant to continuous exposure to 540 ° C, and periodically up to 650 °. Perfect for covering exhaust systems.

HEAT-RESISTANT
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Modified, silicone-alkyd anticorrosive primer paint recommended for operation in temperatures from 232ºC to 260ºC. It is perfect for the maintenance of lines, pipes, tanks, external parts of heat exchangers, etc. and other steel substrates where abrasive grinding cannot be used.

CARBOCOAT HM21 

THERMALINE 200 ALUMINUM

Anti-corrosion coating with aluminum topcoat for steel structures exposed to high temperatures up to 250 ° C.
General properties
•   Good chemical resistance.
•   Good flexibility.
•   Can be applied by spray and roller.
•   Can be used as a one-component paint.
•   VOC content in accordance with the applicable AIM regulations.

Anti-corrosion coating for priming steel, resistant to high temperature. Recommended when the temperatures in continuous operation do not exceed 220 ° C, and periodically 260 ° C. The obtained coatings are characterized by good flexibility and good chemical resistance.

THERMALINE 200 PRIMER

Anti-corrosion coating with primer (65% vol. Solids) and topcoat (63% vol. Solids) based on an epoxy-phenolic binder and applied in thick layers (on average 125 µm dry); intended for protecting steel under thermal insulation, it can withstand temperatures up to 204 ° C with continuous operation and up to 232 ° C with periodic operation.

THERMALINE 400 EU P&F

Amine cured epoxy novolac with glass flake filling; self-priming, low-solvent (70% vol. solids), high-build (up to 250 µm at a time) material with excellent general chemical and anti-corrosion resistance, resistance to abrasion and thermal shock; range of application similar to Thermaline 400, but the coating is resistant to continuous exposure to temperatures up to 218 ° C; also used on uninsulated pipelines and tanks exposed to chemicals (splashing, spilling).

THERMALINE 450

It is a high-temperature anti-corrosion polymer coating used to protect devices operating at high temperatures. Typically used over Carbozinc® inorganic zinc coatings to obtain excellent corrosion resistance and high temperature resistance. Unlike most silicone-based high-temperature formulations for soft coatings, Thermaline 4000 requires no heat curing to form the coating. Cures quickly in ambient conditions (humidity above 30%).

THERMALINE 4000

Self-priming topcoat modified anticorrosive silicone coating resistant to continuous temperature up to 400 ° C, and periodically up to 540 ° C; aluminum or black color, recommended dry thickness up to 40 µm, excellent resistance to chemical vapors and weather conditions after hardening; designed to protect chimneys, afterburners, furnaces and heat exchangers; resistant to thermal shock from 0 to 400 ° C; it is recommended to apply Carbozinc 11 on primed surfaces to improve protection during downtime or work in low temperature and the possibility of condensation; complete cross-linking takes place at the temperature of 177-232 ° C.

THERMALINE 4674

THERMALINE 4700

Self-priming topcoat modified anticorrosive silicone coating resistant to continuous temperature up to 540 ° C, and periodically up to 650 ° C; aluminum color, it is recommended to apply 2 layers of 40 µm each or one layer on surfaces primed with Carbozinc 11; the coating withstands a thermal shock from 540 ° C to 0 ° C, hence the possibility of using it on exhaust systems; can be applied to stainless steel; complete cross-linking takes place at the temperature of 177-232 ° C.

THERMALINE 4900R

Surface anti-corrosion silicone-acrylic coating resistant to continuous temperature up to 180-232 ° C (depending on the color) and periodically up to 260 ° C; recommended dry thickness up to 40 µm; excellent resistance to chemical vapors and atmospheric influences, a wide range of RAL colors; designed to protect chimneys, heaters, heat exchangers, etc .; recommended primers are Carbozinc 11, Carbo Weld 11 and Carboline HM-21 Grunt; resistant to thermal shock from 204 ° C to 0 ° C.

CARBOCOAT HM21
THERMALINE 200 ALUMINIUM
THERMALINE 200 PRIMER
THERMALINE 400 EU P & F
THERMALINE 450
THERMALINE 4000
THERMALINE 4674
THERMALINE 4700
THERMALINE 4900R
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